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Industrial Automation Business Unit

Implementation of industrial automation systems

Industrial Automation

Introduction of Industrial Automation Business Unit

Simultaneously with the establishment of Irisa Company in 1992, the industrial automation business unit of this company was established and its activity has been starting with the participation of the German company Siemens in the design, installation and commissioning of automation systems for furnace, casting, hot, cold and rolling processes and electricity and Fluids of Mobarakeh Steel Company started in the field of PLC and process control, which includes the maintenance and support of these systems. At present, this unit is providing technical and engineering services in most of the country’s steel manufacturers and oil, gas and petrochemical industries, electrical, automotive, metallic and non-metallic industries as well.

Industrial Automation

The services of the industrial automation

  • consulting, design, implementation of equipment supply, installation and commissioning, maintenance and support in the following areas of activity:
    • Industrial automation systems based on PLC, DCS and Process control systems (level 2)
    • Instrumentation systems and weighing systems
    • Electrical systems included LV, Electric motors and drives AC & DC
  • Optimization of production operator control process, simultaneously with installation and commissioning of industrial automation systems
  • Security of the industrial automation systems
  • Engineering of automation systems in order to move in the path to Industry 4.0
Industrial Automation

Industry 4.0

The fourth industrial revolution, industry 4.0, can be implemented in the following fields:

Advanced analysis and artificial intelligence to improve production, maintenance and factory support processes
Robotics and automation to improve control process and increase speed and accuracy without human intervention
Unleashing the potential of technologies and processes, including the Internet of Things, sensors, cloud computing, mobile technology, agile development
Digitization process and automation software include multiple levels of automation from field level to ERP & EIS systems

Irisa Company, in conjunction with the Fourth Industrial Revolution, has produced and provided products and services for level 2&3 automation in steel mills as follows:

  • Electric Scada
  • Process control systems to improve the quality of the melting and casting process (level two automation)
  • Production coordination system in melting and casting sites (level three automation)
  • Providing services in the field of security of industrial automation systems as a prerequisite for deployment industry 4.0

Also, in order that the growth and prosperity of the country’s industries, especially the steel industry, Irisa Company is to provide systematic advice in order to prepare a roadmap for the establishment of the 4.0 industry step by step.

Training on standards, tools and equipment

  • CPNI, NIST 800-82, ISA 62443 standards
  • Penetration testing tools, penetration detection and industrial firewalls, etc
Development of instructions and security requirements in the field of industrial automation
Threats and vulnerabilities
Vulnerability testing and management of industrial vulnerabilities
Risk assessment and risk management
Deep defense - Top multi-layer architectures to increase security
Performing Cybersecurity SAT/FAT
Map design, response to the incident and plot of disaster recovery plan
Design, engineering and implementation of industrial electricity projects related to the country's steel industry specifically in the steel value chain.
Design, selection and replacement of electric drives with old motor control systems to increase efficiency, product quality and energy savings
Ability to convert waste energy to reversible energy in steel rolling line
Design, installation and commissioning of MV, MCC panels LV motors protective circuits
Knowledge of using specialized software for electric drives and distribution lines to optimize the selection of drives and reduce energy consumption in the rolling system of steel lines
Design, supervision, execution and procurement engineering of all instrumentation equipment related to the country's steel industry.
Design, supervision, execution and engineering the purchasing quality control equipment such as sheet thickness, sheet coating and the speed of rolling lines in the steel production process of the country
Design, supervision, implementation and engineering the purchasing of the industrial analyzers
Design, supervision and implementation of weighing systems related to the country's steel industry
Presentation, completion and finalization of technical data sheets of instrumentation and .....

IRISA’s capabilities in the design, installation and commissioning of control systems, including hardware and software:

Control systems ESD, DCS, PLC
Based on reputable foreign brands such as Siemens, ABB, YOKOGAWA, Honeywell, GE, BECKHOFF, YAMATAKE
With the most up-to-date industrial control software such as PCS 7, CEMAT Mineral
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